Page last updated on January 8. 2010.STITCHBONDING MACHINES OFFERS
Recent
statements: On the subject as described below: Sept 1 2009 made by Mr. Z. Gorecki:
“I agree
totally with you. You are a high class specialist in this area.” Mr. Subimal Palit from India: on January
24.2009: “Hi, Statement of Mr. Johan Berlin: “I do
not know any
machinery dealer, who would put that kind of faith up today as you did
in us to
serve the client properly. . Once again thank you and indeed I
hope we
will do other business like this in future.file:///C:/Documents%20and%20Settings/Walczyk/Desktop/IMPTEX/new/public_html/stitch.html PROPER TECHNOLOGY. It is highly recommended that the client
disconnected his
Maliwatt (Malivlies) machine from the entire complete
manufacturing line
in case he has such a line. At the end of this line he should install
the pre-
needling machine to pre- needle the web in order to carry it. Majority of the stitchbonding lines in
the USA have such
a machine as it facilitates to place the material in the needles. It refers also to the needle punching
lines. The speed of the carding/cross lapper
part of the line is
higher that of the stitcbonding (or needle punching) machines. The roll made on the card/crosslapper
should be slightly
pre-needled and stored then later placed on the unwind behind the
stitchbonding
machine or the needle loom. After processing on the Maliwatt
(Malivlies) or the
needle loom the product will be rolled up. In this case the same machines
(card/crosslapper) could
produce more, because their speed is higher than of Maliwatt machines
and of
the needle looms. One carding/cross lapping machine could
make enough
production for 2 or even 3 (three) Maliwatt (Malivlies) machines. Many clients purchased 3 complete lines
instead of buying
just one such a line, but do not place the finishing machine (Maliwatt,
Malivlies, needle loom) in the line, but off the line. If they
used only
card/crosslapper they could finish the product on one or two or three
machines.
If they do not want to buy more finishing machines they could work just
one or
maximum two shifts when they work now - having finishing machine in
line - 3 shifts
with all the machines. However working in line the consumption
on the Maliwatt
machine is only about 50 kgs per hour. Why to buy such expensive machines, use
all the
electricity, pay for maintenance, people, lights etc. In the USA, manufacturing on such lines,
mills are using
cards and garnets of the production of about &0 kgs/hr and buying
them they
paid just US$20.000 or US$30.000 or $$40.000 if they bought them used
instead
of buying the 3m new card for US$300.000 or more. Now, in the period of time of crises,
please make your
corrections, saving money. Also the blending
line is great for saving money and improving quality. I can help
you with
this. Just read my recommendations which I wrote 15 years ago and only
some
clients listened me. These recommendations are in our Web page in the section Blending
Lines We can help you now with inexpensive
lines, which will
pay for themselves just in 6 months or sooner. The
address of our Web page
is: www.atmusa.us Henry
Walczyk President American
Nonwovens Machinery
Co. Subsidiary
of American Textile Machinery Inc. Greensboro,
Georgia, USA
1-STITCHBONDING COMPLETE LINE FOR THE WEIGHT:
100 TO 220 GRAMS PER SQUARE METER TYPE
OF FIBER: PES, PP, PES-BICO, VISCOSE TITRE:
3.3 TO 6.7 DTEX STAPLE
LENGTH
: 40 TO 80mm AMBIENT
TEMPERATURE: 18 - 30ºC HUMIDITY:
50 – 75% VOLTAGE:
400V / 50HZ MAX
POWER: 30 KW SPECIFICATIONS: BEFAMA
DOUBLE DOFFER CARDING MACHINE TYPE
- CU 631/050 YEAR:
1990 WORKING
WIDTH: 2500mm HOPPER
FEEDER MANUALLY FEEDED RIGID
METALLIC WIRES LICKERIN BREAST
DIAMETER 1270mm WITH 5 PAIRS OF WORKERS/STRIPPERS SWIFT
DIAMETER 1270mm WITH 5 PAIRS OF WORKERS/STRIPPERS + FANCY ROLL 2 X DOFFER + FLY COMBS MACHINE
ON IRON BASEMENT, NO FOUNDATION REQUIRED BEFAMA
CROSS-LAPPER TYPE
5W45 YEAR:
1989 INLET
WIDTH: 2400mm OUTLET
WIDTH: 4200mm WORKING
SPEED – UP TO 40M/MIN KARL
MAYER - MALIMO MALIWATT LOOM TYPE
14015 GOUGE
F 14 WORKING
WIDTH: 3600mm YEAR:
1990 R. WINDING
UNIT WORKING
WIDTH: 4250 M TEXTIMA
WARPING UNIT TYPE
4142 BEAM
WIDTH: 1070mm YEAR:
1990 R. CREEL
CAPACITY: 1320 BOBBINS The Maliwatt machine can be substituted with
the needle loom. All other will be the same. We can help you to sell the Maliwatt machine
as we spaecialize in this area or maybe the seller will accept you the
sale of
all other machines and he will sell the Maliwatt machine on his own.
1
– 2.4m Maliwatt in S. America.On the mill floor
(REF. ELA).. 1
– 2.4m Maliwatt machine in Germany. Fully refurbished.
(REF. HCS) 1-
3.6m Maliwatt machine in Europe. Still on the floor. It is
a
complete line. In very good condition.(REF. IBZ). 1
– 3.6 m machine year 1976. (REF. HTE). 2
- Maliwatt 3.6m fully refurbished machines. Actually
the owner would sell these both machine for less. -CHANGING
OF WORN- OUT PARTS -NEW
ECCENTRICS -NEW
NEEDLE LEADS -CHECKING
ELECTRIC / ELECTRONIC / WIRING. IN CASE OF NEED IT WILL
BE RENOVATED -NEW
COLOUR -RUNNING
TEST WITHOUT TEXTILE GOODS GAUGE
CAN BE: F3,5, F5, F7, F10 or F14. In case you need more information, we will be
glad to
provide it.
LINE FOR
MALIVLIES PRODUCTION ( S2 )
·
Hopper
feeder Type - AG
37 YOC 1975 Producer –
FALUBAZ, Poland ·
Opening
willow Producer –
FALUBAZ, Poland Type – AB
5A YOC – 1970 Working
width – 1000 mm ·
Mixing
chamber Mixmaster Type –
20A/99 Capacity ~ 100 m³ Working
width - 3 200
mm Length - 8
000 mm Height - 4
000 mm Producer –
BEFAMATEX, Poland Controlling
system
reconditioned for continuous fiber blending - Mixmaster ·
Single
doffer carding machine Type - CU
611/2500 Producer -
BEFAMA,
Poland YOC 1980,
reconditioned in 1999r Working
width - 2500
mm Hopper
feeder with
silo Rigid
metallic wires Licker-in Breast
diam. 1270 mm
with 5 couples of workers/strippers Swift
diam. 1270 mm
with 5 couples of workers/strippers + fancy roll Doffer +
fly comb Machine on
iron
basement, no foundation required ·
Cross-lapper
Producer
AUTOMATEX,
Italy Type FA
300/TC YOC 1999 Inlet
width – 2800 mm Outlet
width – 4300
mm Working
speed – up to
60m/min Very good
condition ·
Malivlies
loom Producer –
Karl Mayer
- MALIMO, Germany Type –
14022 Gouge F 18 Working
width – 2800
mm YOC - 1996
r. ·
Winding
unit Working
width – 2850 mm ·
Edge
trimming
opener – 2 pcs. Producer –
Instytut technologii i eksploatacji w
Radomiu, Poland YOC - 1998 Type – RB1
·
Product
Nonwoven
type Malivlies 18 ·
Weight
90 – 220 g/m2 ·
Type
of fiber
PES, PP, PES-Bico,
VISCOSE ·
Titre
1,7
– 6,7 dtex ·
Staple
length
40 - 80 mm ·
Ambient temperature
18 - 30ºC ·
Humidity
50
– 75% ·
Voltage
400V / 50Hz ·
Max
Power
30 kW3. ·
Line
in working
condition
LINE FOR
MALIVLIES PRODUCTION ( S3 )
·
Hopper
feeder Type - AG
37 YOC 1975 Producer –
FALUBAZ, Poland ·
Opening
willow Producer –
FALUBAZ, Poland Type – AB
5A YOC – 1973 Working
width – 1000 mm ·
Mixing
chamber Mixmaster Type –
20A/99 Capacity ~ 100 m³ Working
width - 3 200
mm Length - 8
000 mm Height - 4
000 mm Producer –
BEFAMATEX, Poland Controlling
system
reconditioned for continuous fiber blending - Mixmaster ·
Single
doffer carding machine Type –
MINI CARDA Producer –
FOR, Italy YOC 1980 Working
width - 2500
mm Hopper
feeder with
silo Rigid
metallic wires Licker-in Breast
diam. 800 mm
with 3 couples of workers/strippers Swift
diam. 800 mm
with 3 couples of workers/strippers Doffer +
fly comb Machine on
iron
basement, no foundation required ·
Cross-lapper
Producer
AUTOMATEX,
Italy Type FA
300/TC YOC 1999 Inlet
width – 2800 mm Outlet
width – 4300
mm Working
speed – up to
60m/min Very good
condition ·
Malivlies
loom Producer –
Karl Mayer
- MALIMO, Germany Type – 1401 Gouge F 18 Working
width – 3600
mm YOC - 1985
r. ·
Winding
unit Working
width – 4250 mm ·
Edge
trimming
opener Producer –
Falubaz, Poland YOC - 2003 Type – NOV
001
LINE FOR
MALIWATT PRODUCTION ( T18 ) ·
Opening
and
mixing willow Producer –
FALUBAZ, Poland Type – AB
5A YOC – 1973 Working
width – 1000 mm Manually
feeded ·
Mixing
chamber Mixmaster Capacity ~ 125 m³ Working
width - 3 500
mm Length - 8
500 mm Height - 4
500 mm Producer –
Italy Controlling
system
reconditioned for continuous fiber blending - Mixmaster ·
Single
doffer carding machine
Type - CU
611/2500 Producer -
BEFAMA,
Poland YOC 1980,
reconditioned in 1999r Working
width - 2500
mm Hopper
feeder with
silo Rigid
metallic wires Licker-in Breast
diam. 1270 mm
with 5 couples of workers/strippers Swift
diam. 1270 mm
with 5 couples of workers/strippers + fancy roll Doffer +
fly comb Machine on
iron
basement, no foundation required ·
Cross-lapper
Producer
Befama,
Poland Type 5W45 YOC 1982 Inlet
width – 2650 mm Outlet
width – 4200
mm Working
speed – up to
40m/min ·
Maliwatt
loom
Producer –
Karl Mayer
- MALIMO, Germany Type –
14015 Gouge F 18 Working
width – 3600
mm YOC - 1985
r. ·
Winding
unit Working
width – 4250 m ·
Edge
trimming
opener Producer –
Falubaz, Poland YOC - 2003 Type – NOV
001 ·
Warping
unit
Producer –
TEXTIMA,
Germany Type – 4142 Beam width
– 1070 mm YOC - 1998
r. Creel
capacity – 1320
bobbins
·
Product
stitched
nonwoven type Maliwatt 18 ·
Weight
100 – 220 g/m2 ·
Type
of fiber
PES, PP, PES-Bico,
VISCOSE ·
Titre
3,3
– 6,7 dtex ·
Staple
length
40 - 80 mm ·
Ambient temperature
18 - 30ºC ·
Humidity
50
– 75% ·
Voltage
400V / 50Hz ·
Max
Power
30 kW ·
Line
in working
condition
·
Product
Nonwoven
type Malivlies 18 ·
Weight
90 – 220 g/m2 ·
Type
of fiber
PES, PP, PES-Bico,
VISCOSE ·
Titre
1,7
– 6,7 dtex ·
Staple
length
40 - 80 mm ·
Ambient temperature
18 - 30ºC ·
Humidity
50
– 75% ·
Voltage
400V / 50Hz ·
Max
Power
30 kW ·
Line
in working
condition
We also offer: 1 - Complete Maliwatt line 2.4m wide Cards
Befama 2,20 YOC 1976 Crosslaper
Befama 2.2.m x 2.4m Maliwatt
2,40 YOC 1976 Gauge 14 In S.
America REF. ELA/N/SMF/6/09
STITCHBONDING Stitchbonding is a fast growing area of nonwovens. We sold recently more stitchboning machines than any other kind of equipment. The excellent idea of making knitted goods in a nonwoven system produced articles of low price and great versatility. These machines are being used to make technical products (car, tires, tarpaulines, etc.), shoe components, furniture and car components, blankers, mattress ticking, insulation pads, wiping cloth (of 100% cotton), clothing, curtain interlinings, table covers, carpets and many more products. There are several types of stitchbonding machines:
We
can offer parts, installations and start up assistance, spare
parts.
Recently a process has been developed to use wool. We have
details
on this subject.
|
PLEASE CONTACT MR. HENRY WALCZYK